When designing a handbag collection, you may want to create your own custom branded hardware to make your product unique and recognizable. Ever wonder how custom hardware for handbags is made? While there are many ways of creating a mold, below is the process that most of our hardware makers use:
CNC machining is a subtractive manufacturing process where raw material is removed by machine with a variety of precision cutting tools to make a part or product. Computer software is used to control the equipment depending on the specifications of your 3D design.
Below is a quick example of a CNC machine making a mold for a handbag logo plaque.
CNC is ideal because it can create highly accurate hardware, parts, and prototypes. The process can be slow, however (average of 8 hours for 1 piece), so it is not ideal for volume production runs. Most of our suppliers use CNC technology for creating the initial mold, and then they cast this mold for mass production of the hardware.
After the mold is created, liquified molten metal (700°F) is either poured or pressure-injected into the mold. The mold and the metal contents are then cooled and the mold is removed to reveal the replicated hardware piece. This is called casting.
There are many ways of finishing metal. For handbags, the most common finishes used are electroplating, powder coating, and anodizing:
Electroplating is the most commonly used finishing for handbag hardware. The process uses positive and negative charges to cause the metal to adhere to the surface, and involves dipping the hardware into these specially charged vats of the metal, several times to achieve the desired effect.
As the name implies, powder coating is a type of coating that is applied as a free-flowing, dry “Powder (substance)”. Powder coatings differ from conventional liquid paints in that powder coatings are cured under heat to enable the binder and filler parts to flow and form a skin. Powders may be thermoplastic or thermoset polymers. This finish is tougher and more durable than conventional paint. Powder coating is mainly used for achieving a colored, candy-like coating on hardware.
Anodizing converts metals into a decorative, corrosion-resistant, anodic oxide finish through an electrochemical process. Aluminum is ideally suited for anodizing, although other nonferrous metals can also be anodized.
Depending on the desired outcome, additional finishing techniques may be applied (brushing, tumbling, etc) after the initial coating or finish is applied.
Thread and Butter Design Agency is a full service fashion design agency with global manufacturing partners for handbags, footwear, and apparel.
Thread & Butter takes inspiration from trends around the world and delivers thoughtful, creative design solutions with a whimsical and eclectic attitude. Our work is exciting, demanding, outstandingly creative, and strikes a delicate balance of being of the moment, yet timeless. We are the thread that connects your brand to the world, seamlessly.
Connect with us to find out how we can help take your brand to the next level. . .
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